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Case Study
PepsiCo

Modernization of lighting in PepsiCo’s production plants and offices aimed at reducing electricity consumption costs while maintaining stringent standards required by the food industry.

Energy-efficient LED lighting in PepsiCo production facilities.

PepsiCo, a global leader in the food industry, decided to modernize the lighting in its production facilities in Michrów and Żnin following a detailed lighting audit conducted by DB Energy. The main goal was to reduce electricity consumption while meeting the standards for light intensity in various production and office areas. Luxon LED carried out the project, focusing on optimizing energy consumption and improving lighting quality.

Client

PepsiCo

Type of Investment

Lighting modernization in production plants and offices

Industry

Food Industry

Specifics

High sanitary standards, integrated lighting control, energy consumption reduction

Challenges

Reducing energy costs in large production facilities

Ensuring adequate light intensity in production and office areas

Integration of luminaires with an intelligent control system

PepsiCo sought ways to reduce energy costs in its facilities while adhering to the stringent sanitary standards of the food industry. A key challenge was to ensure adequate light intensity, ranging from 300 to 500 lx depending on the area, while reducing energy consumption. Another requirement was to integrate the lighting in offices and social areas with an intelligent control system that automatically adjusts light intensity based on the presence of people.

For a leader in its industry like PepsiCo, only the best solutions were acceptable. We had to ensure a high return on investment while guaranteeing smooth production operations. By integrating the control system, we achieved a 1.5-year ROI and improved user comfort with remote lighting activation in corridors and social areas.
Maciej Szott

Vice President of the Board, Luxon LED

Lighting Concept

The modernization included various LED luminaires tailored to the specifics of the rooms. Highbay LED luminaires were used in production halls, providing adequate light intensity in challenging industrial conditions. Downlight LED and Edge LED luminaires were installed in offices and social areas, ensuring high visual comfort. Cordoba LED luminaires were used in outdoor parking lots and building facades, enhancing the safety and aesthetics of the facility.

Energy-efficient LED lighting in PepsiCo production facilities.
Highbay LED

High-power luminaires used in production halls, providing 300-500 lx light intensity, ideal for high industrial spaces.

Cordoba LED

Luminaires for outdoor lighting of parking lots and facades, characterized by high efficiency and long lifespan.

Optimized lighting systems providing improved efficiency and comfort in PepsiCo facilities.
Edge LED

Luminaires used in corridors, featuring modern design and energy efficiency.

Scope of cooperation

Inventory
Audit
Design
Control System
Luminaire Delivery
Installation

The cooperation with PepsiCo began with a thorough inventory and audit of the existing lighting in the production facilities. Based on this, Luxon LED developed a detailed modernization plan, including the delivery and installation of new luminaires. Highbay LED luminaires were installed in production halls, ensuring appropriate light intensity according to industry standards, while significantly reducing energy consumption.

 

In offices and social areas, Downlight LED luminaires were installed and integrated with an intelligent control system that adjusts light intensity based on occupancy. Additionally, the outdoor lighting for parking lots and facades was equipped with Cordoba LED luminaires, providing safe and energy-efficient exterior lighting.

Implementation results

DALI

lighting control system

1.5 years

ROI in less than

5-year

warranty on luminaires

Modern LED lighting solutions for PepsiCo
Optimized lighting systems providing improved efficiency and comfort in PepsiCo facilities.
LED luminaires in PepsiCo offices, integrated with motion sensors.
Modern LED lighting solutions enhancing energy efficiency in PepsiCo’s production halls.
Sustainable LED lighting solutions implemented in PepsiCo’s production and office facilities.
Energy-efficient lighting upgrade for PepsiCo production and office areas.
Intelligent lighting control systems integrated into PepsiCo facilities.
Energy-efficient LED lighting in PepsiCo production facilities.
Installation of LED luminaires in PepsiCo production facilities.
LED lighting in PepsiCo production halls, providing optimal light intensity.
Modernization of LED lighting in PepsiCo production facilities.
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