Industrias Alegre is a Spanish family-owned company – a global manufacturer and supplier of parts for the largest automotive companies.
In 2017, a large production centre manufacturing parts for Ford vehicles started its operations in Biskupice Podgórne, Kobierzyce commune. We have implemented 2 projects within our collaboration. The first one was to retrofit the lighting in the existing manufacturing hall. The other one was to develop a comprehensive design of basic lighting (including a control system) and of emergency lighting for a second, constructed, hall.
Modernization Benefits
Return on investment after modernization
60 000PLN (15 000€) saving per year)
60 months warranty
Requirements
Automotive Industry – How To Evenly Light A Hall?
When it comes to manufacturing plastic automotive parts, the efficiency counts. Therefore storage and production areas require even, excellent lighting. The customer expected that the lighting complies with the regulations and that the luminaires are long-lasting. In order to provide lighting to the areas along the walls, we change the arrangement of the luminaires. In the new hall, installation works were performed along with the arrival of production equipment, requiring particular caution from the installation team.
Luxon won with quality, references, opinions on the market and developed solutions.
Krzysztof Jarzyna
Managing director
Solution
Long-Lasting Luminaires And Control System
Due to the height of the rooms, easily installed Highbay luminaires were used in both halls with standard 120-degree optics. This ensured even lighting of the area. The units were complemented with external lighting sensors. Their purpose is to adjust illuminance from LED lamps in relation to the light coming from the roof skylights. The new hall was also equipped with Downlight and Industrial lighting. Skylight:LED luminaires provide excellent visibility on the outside. As an additional solution, we have offered the customer a lighting control system. We installed 5 control panels and arranged light sensors around the entire area. The zones for storage, production hall and toilets were separated.
What did the client gain?
We have met all customer requirements
- Even lighting of a production hall improves visibility and decrease the risk of errors.
- With even lighting it is possible to efficiently use the entire storage area.
- Lighting control system and long-lasting luminaires enable energy savings up to 48% annually.
- Use of high-quality components in Luxon LED luminaires guarantees failure-free operation of the lighting system.
Facility after modernization
Lighting control system is a modern solution that allows to minimize energy costs
Rafał Wdowikowski
Technical support manager
More Case Studies
Project in the KOMFORT HOME shop in Komorniki
What are the major challenges and needs for showrooms planning to purchase lighting? Find out more about the case study of our customer KOMFORT HOME. The shop, located in Komorniki, was fitted with modern and energy-efficient LED lighting.
Replacing more than 5,000 luminaries without interrupting the work. Case study SWISS KRONO
As a result of the lighting upgrade we performed for SWISS KRONO, we were able to reduce electricity consumption, reduce CO2 emissions and improve working comfort in the plant.
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