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Case Study
Dong Yang Electronics

Modernization of lighting in the production halls and warehouses of Dong Yang Electronics, aimed at reducing energy consumption, increasing lighting efficiency, and ensuring a quick return on investment.

Modernization of LED lighting in the production halls of Dong Yang Electronics.

Luxon LED carried out a comprehensive lighting modernization project in the production halls and warehouses of Dong Yang Electronics. The project involved replacing traditional lighting luminaires with modern, energy-efficient LED solutions, adapted to the challenging working conditions of high temperatures. The goal was to reduce energy consumption and improve working comfort while achieving a return on investment within 1.5 years.

Client

Dong Yang Electronics

Type of Investment

production hall and warehouse

Industry

Production of plastic components

Specifics

Working in high temperatures

Challenges

LED customization

Adapting luminaires to work in temperatures up to 50°C

Required quick return on investment within a maximum of 2 years

Optimizing costs by utilizing existing electrical installation

Dedicated Account Manager

Increasing work comfort while simultaneously reducing energy consumption

Dong Yang Electronics required lighting modernization to increase energy savings and improve working conditions. The main challenges included the need to use LED luminaires that could handle high-temperature conditions and achieve a return on investment within a short period—1.5 years. Additionally, it was crucial to minimize interference with the existing electrical installation.

The biggest challenge of this project was to reduce the number of luminaires in the facility without interfering with the current installation. Thanks to the use of Industrial LED and Highbay LED luminaires, we achieved better lighting parameters with reduced energy consumption.
Mateusz Michalski

Lighting Designer, Luxon LED

Lighting Concept

Industrial and Highbay luminaires with a color temperature of 4000 K were installed in the production halls and warehouses, improving visual comfort and reducing eye strain. Due to the high temperatures in some halls, PRO version luminaires were chosen, capable of operating in temperatures up to 55°C. Additionally, temperature sensors were integrated into the luminaires to minimize the risk of overheating.

Temperature sensors in LED luminaires preventing overheating.
Industrial LED

LED luminaires designed for harsh industrial conditions, resistant to temperatures up to 55°C.

Triple increase in energy savings at Dong Yang Electronics.
Highbay LED

High-performance LED luminaires, ideal for production halls, providing high light intensity with low energy consumption.

LED luminaires designed to operate in temperatures above 50°C.
Temperature sensors

Integrated into the luminaires to monitor working conditions and prevent overheating.

Scope of Cooperation

Inventory
Audit
Design
Luminaires supply
Installation

We started the cooperation with a detailed audit, which allowed us to accurately identify the modernization needs. Industrial 5.0 and High Bay 3.0 luminaires were installed in the production halls, using high-quality SEOUL Semiconductor diodes that improved lighting quality, especially in quality control areas.

 

During the project, we utilized the existing electrical installation, significantly reducing installation costs. Additionally, the luminaires were installed without interrupting the plant’s operations, minimizing disruptions to the client’s activities.

Implementation Results:

18 months

return on investment period

382 tons

annual CO2 reduction

72%

daily energy consumption decreased from 106 kWh to 30 kWh

Triple increase in energy savings at Dong Yang Electronics.
Temperature sensors in LED luminaires preventing overheating.
Installation of LED luminaires in the production halls of Dong Yang.
Modernization of LED lighting in the production halls of Dong Yang Electronics.
LED luminaires designed to operate in temperatures above 50°C.
High-efficiency LED luminaires installed in Dong Yang's production halls, optimizing lighting and reducing energy consumption.
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